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MEC5897 · Lean manufacturing

Official Handbook

2026 Handbook6 credit pointsLevel 5Department of Mechanical and Aerospace Engineering

Last checked: 23 Aug 2026 UTC

Overview

In this unit, you will learn why lean is a key driver for sustainable competitive advantage. You will be introduced to the concepts and principles of lean manufacturing and its relationship to sustainability. Using a range of industry case studies, you will evaluate how to maximise customer value while minimising waste. You will learn how to analyse process flows in order to establish capacity and identify bottlenecks. Topics covered include lean concepts, resource minimisation, pull vs. push philosophy, just-in time production, value stream mapping, and the impact of these methods on business, environment and social value.

Areas of study: E6012 Master of Advanced Materials and Manufacturing Engineering (Monash-SEU Double Masters) E6013 Master of Applied Engineering - Specialisation: Industrial AI and robotics engineering E6014 Master of Engineering - Specialisation: Smart manufacturing engineering E6017 Master of Advanced Engineering - Specialisation: Robotics engineering E6017 Master of Advanced Engineering - Specialisation: Smart manufacturing engineering E6017 Master of Advanced Engineering - Specialisation: Engineering management

Offerings

CampusTeaching periodMode
Suzhou (SEU)Term 3Teaching activities are on-campus (ON-CAMPUS)
MalaysiaSecond semesterTeaching activities are on-campus (ON-CAMPUS)
ClaytonSecond semesterTeaching activities are on-campus (ON-CAMPUS)

Assessment

The Handbook lists an examination for this unit.

#AssessmentTypeWeightHurdle
1Anylogic simulationProject25%Threshold
2Lean consultingWritten25%Threshold
3QuizQuiz / Test20%Threshold
4Final assessmentExamination30%Threshold

Continuous assessment: 70% Final assessment: 30% This unit contains threshold hurdle requirements that you must achieve to be able to pass the unit. You are required to achieve at least 45% in the total continuous assessment component and at least 45% in the final assessment component. The consequence of not achieving a hurdle requirement is a fail grade (NH) and a maximum mark of 45 for the unit.

Assessment details may change. Please refer to the assessment information in Moodle closer to the start of the teaching period.

Requisites

prohibitions

  • CHE5887 — Lean bioproduct manufacturing

Learning outcomes

  1. Describe the key concepts and principles of lean manufacturing and analyse the relationship between theory and practice.
  2. Design a value stream map and explain how defects and waste can degrade performance.
  3. Justify the selection and promotion of strategic quality management systems to support continuous improvement practice.
  4. Analyse a production process and apply lean principles to improve process performance and outcomes.
  5. Design strategies to assess and improve sustainable lean practices.

Workload

The minimum total expected workload to achieve the learning outcomes for this unit is 144 hours per semester typically comprising a mixture of 3-6 hours of scheduled learning activities and 6-9 hours of independent study per week. Scheduled activities may include a combination of teacher-directed learning, peer-directed learning and online engagement. Independent study may include associated readings, assessment and preparation for scheduled activities.

ActivityDuration
Workshops24 hours
Lectures12 hours
Practical activities24 hours

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